Human Machine Interface for Factory Automation
Highlights
In 2014, we were contacted by a manufacturer of wood substitute wall panelst. In order to optimize their manufacturing processes, they started to develop advanced panel-cutting machinery that required a reliable and user-friendly control system.
Challenge
Customer Challenge
Improve the human control of a panel-cutting machinery to ensure the highest quality of cut panels and reduce time spent during the cutting process.
Project Objective
Ensure easy, safe, and quick human control for panel-cutting machinery.
Solution
For the panel-cutting machinery to be quickly and simply operated, we designed and developed a Human Machine Interface (HMI) that is run on a touch panel integrated into the cutting machinery. We took into account the highly precise nature of the equipment, since the application interface had to communicate directly with axis control motors.
To allow the staff to operate the system in a productive and safe manner, we developed an HMI with three interface screens for:
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Setup
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Main
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Maintenance
During the HMI implementation, we worked with a proprietary UART-based control protocol utilized by our client for communication with the machinery hardware. Microsoft HMI for the Windows platform was selected for the User Interface.
To help our client produce for global customers, we added the ability to switch the screen settings between various metric units.
Development Included
- Functional requirements definition
- HMI design
- Business logic implementation
- Software development
Result
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User-friendly interface requires minimum actions from the operator
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Hazardous cases while holding panel-cutting operations were eliminated
- Output increased by 15%